More than a machine. A system of the future.
Connected, intelligent, and secure: Every KESEL machine is a system that transforms precision into productive progress. We find a solution for every problem. Guaranteed. Call us!
At KESEL, technology meets experience. Processes meet people. Systems meet knowledge.
Control, automation, and service: KESEL production systems are individual developments: maximally adaptable. They report problems. They grow with you – towards peak performance.
KESEL Intelligence
Four Solutions. One Goal: High-Performance Production
KESEL Solutions
Made for your success
Problems? Bring them on. KESEL delivers solutions. We transform challenges into a competitive advantage.
→ Consequence:
Precision suffers. This leads to rejects, rework, and worn tools.
✓ KESEL Solution:
Clamping technology at its finest. Every KESEL machine incorporates decades of experience in specialized clamping technology. Strong forces act during milling. We stand firm. With expertise. Even if the material consists of multiple layers or is particularly sensitive.
→ Consequence:
With every new blade, valuable material ends up as waste due to offcuts. Layer by layer.
✓ KESEL Solution:
The Zero-Loss clamping system efficiently aligns and clamps the blade. This reduces material loss by 80 percent during setup.
→ Consequence:
Large band packages and demanding tooth profiles challenge both machine and operator.
✓ KESEL Solution:
Each B127G operates with an S84 grinding head, 84 kW continuous power, and accommodates grinding wheels up to 127 mm wide. Different products, different materials, one grinding platform. More possibilities outside of series production.
→ Consequence:
Too little material removal. Too few parts. Too little output.
✓ KESEL Solution:
The KESEL HSK milling head gets even more out of every milling process. The HSK-125B interface allows the use of larger cutters up to 300 mm wide. This processes even more material per minute.
→ Consequence:
At the end of a machine's lifespan, the technology still works. But control systems, modern drives, and spare parts pose a risk.
✓ KESEL Solution:
Retrofit. New control system, modern drive, current software, targeted upgrades. We bring your machine back up to date. Reduced risk of failure, better spare parts availability.
→ Consequence:
Uneven surfaces, dimensional deviations, tool wear
✓ KESEL Solution:
Hybrid machine bed made of steel and special concrete. For a rigid, low-vibration machine base for consistently high quality.
→ Consequence:
Late detection, high costs
✓ KESEL Solution:
KESEL developers work with software and sensors on solutions that detect deviations early and initiate corrections.
Special Machine Construction
Intelligent Solution: Engineer to Order
Challenge? Bring it on! We adapt our machines to your requirements. Special solutions are our specialty. Including profitability calculations. Our development – your competitive advantage.
More than Automotive.
Our machines are primarily used today in automotive manufacturing – by steering shaft and rack manufacturers as well as in the production of flanges. The principle behind it: high-precision linear gearing. This quality can be transferred to many industries.
Where we are heading.
We are working on the reality of the future. Four things that are important to us:
Maintenance before downtime occurs.
Sensors detect wear early, the system reports needs before a failure occurs.
Resources in a closed loop.
Utilize and recycle material, energy, and coolants as efficiently as possible.